Scrap-metal, Bomb crazy and Hot-rod are the only single person on the list? Everybody else is generalized or an archetype. You jump between character summaries, personality archetypes and skill sets. I could break this down, but I like your clone write up of Joes better. So i feel like you have already improved your integration of the Joes into your setting.
Have you done C.O.P.S. yet?
What about M.A.S.K.?
With the whole sale genetic engineering you could do Wuzzles, Glo Worms or Teddy Ruxbin (spelling)
What about GoBots could we some how parse those out from transformers?
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What about the Inhumanoids? I had a D'Compose toy I thought was really cool.